Alloy development for additiv manufacturing

The introduction new processes offer great potential for specific alloy developments due to new process conditions. We investigate the influence of selective electron beam melting on technical alloys based on Iron Aluminides, Nickel, Copper as well as on amorphous metals and shape memory alloys.
For Iron aluminides, the focus is on the influence of additional elements such as Boron and Titanium on the workability, the microstructure and the resulting properties. 
Concerning pure Copper and Copper alloys our focus is on the influence of minor elements or contaminations such as Oxygen or Phosphorus on the resulting properties, in particular the achievable heat conductivity.

• Yang Z., Wang H., Krauß S., Huber F., Merle B., Schmidt M., Markl M., Körner C.:
  Evolution of an industrial-grade Zr-based bulk metallic glass during multiple laser beam melting
  In: Journal of Non-Crystalline Solids 589 (2022), Article No.: 121649
  ISSN: 0022-3093
  DOI: 10.1016/j.jnoncrysol.2022.121649
• Guschlbauer R.:
  Grundlagen des selektiven Elektronenstrahlschmelzens von Reinkupfer (Dissertation, 2022)
• Leijon F., Wachter S., Fu Z., Körner C., Skjervold S., Moverare J.:
  A novel rapid alloy development method towards powder bed additive manufacturing, demonstrated for binary Al-Ti, -Zr and -Nb alloys
  In: Materials & Design 211 (2021)
  ISSN: 0264-1275
  DOI: 10.1016/j.matdes.2021.110129
• Yang Z., Al-Mukadam R., Stolpe M., Markl M., Deubener J., Körner C.:
  Isothermal crystallization kinetics of an industrial-grade Zr-based bulk metallic glass
  In: Journal of Non-Crystalline Solids 573 (2021), Article No.: 121145
  ISSN: 0022-3093
  DOI: 10.1016/j.jnoncrysol.2021.121145
• Adler L.:
  Grundlagen des Elektronenstrahlschmelzens von Fe3Al basierten Eisenaluminiden (Dissertation, 2021)
• Adler L., Fu Z., Körner C.:
  Electron beam based additive manufacturing of Fe3Al based iron aluminides – Processing window, microstructure and properties
  In: Materials Science and Engineering A-Structural Materials Properties Microstructure and Processing 785 (2020), Article No.: 139369
  ISSN: 0921-5093
  DOI: 10.1016/j.msea.2020.139369
• Guschlbauer R., Burkhardt AK., Fu Z., Körner C.:
  Effect of the oxygen content of pure copper powder on selective electron beam melting
  In: Materials Science and Engineering A-Structural Materials Properties Microstructure and Processing 779 (2020), Article No.: 139106
  ISSN: 0921-5093
  DOI: 10.1016/j.msea.2020.139106
• Lomakin K., Guschlbauer R., Osmanlic F., Fu Z., Sippel M., Helmreich K., Körner C., Vossiek M., Gold G.:
  3D Printed Copper Waveguides by Selective Electron Beam Melting Process for E-Band
  EuMW 2019 (Paris)
  DOI: 10.23919/EuMC.2019.8910893
• Guschlbauer R., Momeni S., Osmanlic F., Körner C.:
  Process development of 99.95% pure copper processed via selective electron beam melting and its mechanical and physical properties
  In: Materials Characterization (2018)
  ISSN: 1044-5803
  DOI: 10.1016/j.matchar.2018.04.009
• Momeni S., Guschlbauer R., Osmanlic F., Körner C.:
  Selective electron beam melting of a copper-chrome powder mixture
  In: Materials Letters 223 (2018), p. 250-252
  ISSN: 0167-577X
  DOI: 10.1016/j.matlet.2018.03.194
• Pobel C., Lodes M., Körner C.:
  Selective Electron Beam Melting of Oxide Dispersion Strengthened Copper
  In: Advanced Engineering Materials 20 (2018)
  ISSN: 1438-1656
  DOI: 10.1002/adem.201800068
• Raab S., Guschlbauer R., Lodes M., Körner C.:
  Thermal and Electrical Conductivity of 99.9% Pure Copper Processed via Selective Electron Beam Melting
  In: Advanced Engineering Materials 18 (2016), p. 1661-1666
  ISSN: 1438-1656
  DOI: 10.1002/adem.201600078
• Lodes M., Guschlbauer R., Körner C.:
  Process development for the manufacturing of 99.94% pure copper via selective electron beam melting
  In: Materials Letters 143 (2015), p. 298-301
  ISSN: 0167-577X
  DOI: 10.1016/j.matlet.2014.12.105
• Titz K., Vollhüter J., Randelzhofer P., Neumeier S., Göken M., Wahlmann B., Körner C.:
  Design and Characterization of a Novel NiAl–(Cr,Mo) Eutectic Alloy
  In: Advanced Engineering Materials (2024)
  ISSN: 1438-1656
  DOI: 10.1002/adem.202302079
• Chen Y., Fu Z., Ye J., Wahlmann B., Körner C.:
  Additive Manufacturing of TiC/Steel Composites Using Electron Beam Melting and In Situ Infiltration
  In: Advanced Engineering Materials (2024)
  ISSN: 1438-1656
  DOI: 10.1002/adem.202301313
• Kammermeier E., Weidinger J., Ionov I., Ramsperger M., Wahlmann B., Körner C., Zenk C.:
  Accelerating Alloy Development for Additive Manufacturing
  15th International Symposium on Superalloys, ISS 2024 (Pennsylvania, PA, 8. September 2024 - 12. September 2024)
  In: Jonathan Cormier, Ian Edmonds, Stephane Forsik, Paraskevas Kontis, Corey O’Connell, Timothy Smith, Akane Suzuki, Sammy Tin, Jian Zhang (ed.): Minerals, Metals and Materials Series 2024
  DOI: 10.1007/978-3-031-63937-1_11